Stainless Steel Photo Etching Precision 0.02mm To 1.0mm Metal Shims And Gaskets

Stainless Steel Photo Etching Precision 0.02mm To 1.0mm Metal Shims And Gaskets

Product Overview

Precision stainless steel photo etching shims offers high accuracy and repeatability that traditional stamping and laser cutting cannot achieve. We specialize in manufacturing ultra-precise stainless steel shims, gaskets and spacers by our advanced stainless steel photo etching process, ensuring burr-free, stress-free parts ideal for critical industrial applications.

Available Materials, Sizes, and Thickness

We support a variety of stainless steel grades and dimensions to fit your product requirements:

Other materials we process include:

• Copper and copper alloys (brass, phosphor bronze)

• Nickel and nickel silver

• Titanium

• Aluminun

Additional Services

In addition to standard offerings, we provide specialized fabrication services to meet precise specifications:

• Half-etching: For precise marking and creating defined bend lines.

• Surface Finishes: Options include passivation, plating, black oxide, and brushing.

• Laminated/Adhesive Shims: For applications requiring built-in bonding.

• Precision Forming & Machining: Secondary operations held to tight tolerances.

Why Choose Stainless Steel Photo Etching for Shims

Photo chemical etching unlocks intricate designs and micro-features in thin stainless steel, all without compromising the material.

Key Advantages over Stamping or Laser Cutting:

• Zero Mechanical Stress & Burrs: The material's inherent integrity is preserved.

• Exceptional Precision: Achieve remarkable dimensional accuracy with tolerances as tight as ±0.02mm.

• Flawless Edges: Parts are produced with clean, smooth edges, eliminating secondary finishing.

• Cost-Effective Tooling: Enjoy low initial setup costs and rapid turnaround, ideal from prototyping to high-volume runs.

Stainless Steel Photo Etching Shims Applications

Our precision stainless steel shims serve critical functions across a diverse range of high-tech industries:

• Aerospace & Automotive: Ensuring precision in critical assemblies.

• Electronics & Semiconductor: Enabling advanced device packaging.

• Medical & Optical: Contributing to the reliability of sensitive equipment.

• Industrial Technology: Providing accuracy in sensors and connectors.

• Filtration & Energy: Supporting efficiency in modern systems.

Etching Capabilities & Applications

Our photo etching process supports complex micro patterns and tight-tolerance components across multiple industries:

• Filter Mesh & Screens (shower heads, faucets, humidifiers, microfluidic filters)

• Lead Frames & Connector Parts

• Battery Current Collectors

• Precision Shims, Washers, and Springs

• Heat Exchanger Plates & Cooling Components

Advantages of Working with Xinhaisen

• 13+ years of expertise in precision photo chemical etching

• ISO-certified production and strict quality inspection

• Custom design support from prototype to bulk production

• Fast delivery and professional engineering assistance

• Flexible customization for multi-material and multi-layer shims

How to Custom Shims by Stainless Steel Photo Etching Process?

1. Send us your drawing (in PDF, DXF, or DWG format).

2. Confirm the material and thickness you require.

3. We’ll provide a feasibility review and quotation within 24 hours.

4. Prototype samples can be produced within 3–5 working days.

5. Upon confirmation, we proceed to mass production with consistent quality.

Any interests, please feel free to contact us for submit your design drawing, let's have a further discussion.